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Washers · DIN 7603 Type A

A4 (316) Stainless Steel Aluminum Flat Sealing Washers

Mechanical properties, corrosion behaviour and the full dimensional range for this grade.

A4 Stainless Steel Aluminum Flat Sealing Washers are supplied to ISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80. Corrosion behaviour is superior, including marine and chloride environments, the material is largely non-magnetic, and the usable service range is approx. -200 °C to +400 °C, subject to the property class and the joint. In practice this grade is specified for marine, coastal and chemical applications.

Grade
ISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80
Corrosion resistance
Superior, including marine and chloride environments
Magnetic response
Largely non-magnetic
Service temperature
approx. -200 °C to +400 °C, subject to the property class and the joint

Property values are typical for the grade. Certified mechanical test data is available on request for production orders.

A4 (316) Stainless Steel Aluminum Flat Sealing Washers reference image

A4 Stainless Steel Aluminum Flat Sealing Washers are supplied to DIN 7603 Type A. The grade provides superior, including marine and chloride environments and is largely non-magnetic; the practical service range is approx. -200 °C to +400 °C, subject to the property class and the joint. Property data, grade comparison and the full size table follow.

Why Choose A4 Stainless Steel for Aluminum Flat Sealing Washers

Specified for marine, coastal and chemical applications. For aluminum flat sealing washers, this matters when superior, including marine and chloride environments is the primary requirement.

Mechanical & Physical Properties

Grade designationISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80
Magnetic responseLargely non-magnetic
Service temperatureapprox. -200 °C to +400 °C, subject to the property class and the joint
Corrosion characteristicSuperior, including marine and chloride environments

Corrosion Behavior in Service

A4 (316) adds 2–3% molybdenum to the A2 (304) composition, which dramatically improves resistance to chloride-pitting corrosion. For Aluminum Flat Sealing Washers in marine, coastal, swimming-pool or food-processing environments, A4 is the default selection.

Galvanic & Galling Considerations

For stainless aluminum flat sealing washers the compatibility question is galvanic rather than galling: joined to aluminum or galvanized steel in wet service, stainless drives corrosion of the less-noble metal. Isolate with a coating, sleeve or non-conductive washer where the joint sees moisture. Note also that stainless is softer than hardened carbon steel, so where the part carries a wear or shear duty, check the load against the grade before substituting.

Using Stainless Fasteners in Aluminum

Stainless steel is more noble than aluminum, so in the presence of an electrolyte — rain, condensation, salt spray — the aluminum becomes the anode and corrodes at the joint. The effect is driven by the area ratio: a small stainless fastener in a large aluminum section is normally acceptable, while a large stainless fastener in thin aluminum is not. Where the joint is wet, isolate the two metals with a coated or nylon washer and a sealant, or specify an aluminum or coated fastener instead.

Sizes of Aluminum Flat Sealing Washers Available in A4 Stainless Steel

For bolt sizePitch (mm)Inside diameter (mm)Outside diameter (mm)Thickness options (mm)MaterialReference standard
M81.08.211.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M101.010.213.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M121.512.215.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M141.514.217.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M161.516.219.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M201.520.223.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M301.530.335.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M482.048.354.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

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Specification
Business Information

Dimensions & Specifications (DIN 7603 Type A)

For bolt sizePitch (mm)Inside diameter (mm)Outside diameter (mm)Thickness options (mm)MaterialReference standard
M81.08.211.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M101.010.213.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M121.512.215.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M141.514.217.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M161.516.219.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M201.520.223.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M301.530.335.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M482.048.354.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A

Applications & Industries

Where Aluminum Flat Sealing Washers are used, and what decides the specification in each case. Stocked from M8 to M48 (nominal bolt size).

Industries that specify Aluminum Flat Sealing Washers

  • Hydraulic service Crush seals under banjo bolts, plugs and threaded fittings.
  • Fuel systems Soft-metal sealing at machined fitting faces.
  • Automotive maintenance Single-use sealing washers replaced during fluid service.
  • Pneumatic equipment Lightweight sealing at air and instrument connections.
  • Steel fabrication Spreading load under a head or nut and protecting the surface finish.
  • Machine building & OEM Setting bearing area on soft alloy, plastic and oversized holes.

Typical applications

  • crushing a flat aluminum ring between two machined faces
  • sealing a threaded fitting without an elastomer gasket
  • matching the inside and outside diameters to the fitting seat
  • replacing the washer after it has been compressed in service
  • maintaining bolt tension in a joint that settles
  • spreading clamp load over a soft or oversized bearing face

Service conditions to specify against

Marine and coastal
Available in A4 (316) stainless for chloride exposure — coastal structures, pool halls, water treatment and deck hardware, where A2 will eventually pit.
Sealed joints
Used where the fixing has to keep water or air out as well as hold — the elastomer, not the fastener, decides service life.
Hardness matters
Under a high-strength bolt a soft washer embeds into the joint and preload is lost — specify a hardened washer for structural bolting.

Where to use something else

  • Do not reuse a crushed washer or tighten it against a damaged sealing face; leakage is the usual result.

Full application guide: where Aluminum Flat Sealing Washers are used, how to specify them, and the cases they are wrong for

Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

Can A4 Stainless Steel Aluminum Flat Sealing Washers gall during installation?

Yes — stainless on stainless is prone to thread galling under load, especially at smaller sizes. Use an anti-galling lubricant or wax thread compound, and slow the tightening rate where possible.

Is A4 Stainless Steel food-grade?

A4 (316) is the standard food-contact stainless grade in most jurisdictions, particularly where chloride exposure (brines, dairy CIP) is present.

Can A4 Stainless Steel Aluminum Flat Sealing Washers be used with aluminum?

Yes, but stainless drives mild galvanic corrosion of aluminum in wet service — isolate with a coating, sleeve or paint, or accept the trade-off if the joint is dry and indoor.

What's the service temperature limit for A4 Stainless Steel?

The practical service range is approx. -200 °C to +400 °C, subject to the property class and the joint.

How do I request a quotation?

Use the technical drawing on this page to pick the exact configuration, then submit it with the quote form. We respond within one business day.