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Washers · DIN 7603 Type A · Application guide

What Are Aluminum Flat Sealing Washers Used For?

Typical applications, the industries that specify aluminum flat sealing washers, and how to choose the right size, material and finish for the joint.

Aluminum Flat Sealing Washers are used for crush sealing threaded fittings with a soft aluminum ring. They are manufactured to DIN 7603 Type A, and selection is driven by the nominal bolt size, the fit and tolerance the assembly requires, and the service environment.

Primary duty
Crush sealing threaded fittings with a soft aluminum ring
Governing standard
DIN 7603 Type A
Nominal bolt size range
M8 to M48
Category
Washers

Application notes are general engineering guidance. Verify the property class and any approval requirement against your own design calculation.

What Are Aluminum Flat Sealing Washers Used For? application image

The primary duty of Aluminum Flat Sealing Washers is crush sealing threaded fittings with a soft aluminum ring. Below: the sectors that specify them in volume, the checklist used to select the right size and material for the application, installation notes, and the known limits of the type. Stocked across roughly M8 to M48, they cover general to heavy-duty work.

Typical Applications for Aluminum Flat Sealing Washers

The most common settings where these are specified:

  • Hydraulic service: crush seals under banjo bolts, plugs and threaded fittings.
  • Fuel systems: soft-metal sealing at machined fitting faces.
  • Automotive maintenance: single-use sealing washers replaced during fluid service.
  • Pneumatic equipment: lightweight sealing at air and instrument connections.

How to Specify Aluminum Flat Sealing Washers for Your Application

  • Size: Match the nominal size to the mating thread or hole. This product spans M8–M48; check the full table below for the exact dimensions of each size.
  • Type & OD: Select flat for load spreading, spring/serrated for anti-loosening, or fender/large-OD for soft or oversized holes.
  • Environment: For damp, coastal or chemical exposure prefer A4/316 stainless or a suitable coating; indoors, plated steel or A2 is usually sufficient.
  • Standard: This product is supplied to DIN 7603 Type A. Quoting the standard on your order guarantees interchangeable dimensions between suppliers.

Installation & Assembly Practice

  • Place the washer under the rotating element (usually the nut) so tightening does not score the surface.
  • Chamfered-hole side of a hardened washer faces the bolt head fillet.
  • On serrated-flange hardware, do not add a plain washer — it defeats the serrations.

Common Selection Mistakes with Aluminum Flat Sealing Washers

  • Relying on a spring washer for locking on class 8.8+ joints — at high preload it flattens and adds nothing.
  • Choosing an OD too small for soft material, so the head pulls through or embeds.

Where Aluminum Flat Sealing Washers Are Not the Right Choice

A washer does not replace a locking feature on its own in severe vibration, and a spring washer adds little clamp on high-strength joints.

Technical Drawing

Customize the parameters below — every spec field is editable, and the drawing redraws to match the values you choose. Changing the size will snap the other fields to that size's standard values; you can then override any individual value.

Sends the selected values to the quote form below.

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The form below follows the current technical drawing configuration. Change the drawing values above and the request details update automatically.

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Specification
Business Information

Dimensions & Specifications (DIN 7603 Type A)

For bolt sizePitch (mm)Inside diameter (mm)Outside diameter (mm)Thickness options (mm)MaterialReference standard
M81.08.211.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M101.010.213.41.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M121.512.215.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M141.514.217.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M161.516.219.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M201.520.223.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M301.530.335.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
M482.048.354.91.0 / 1.5 / 2.0aluminumDIN 7603 Type A
Inside the plant

Manufactured in our own plant

This part is cold-formed, threaded, heat-treated and finished in-house. The stages below are where its class and finish are actually decided.

  1. Wire rod feeding into a cold heading machine
    01

    Cold heading

    Wire rod is drawn to size and cold-formed into blanks. Forming rather than cutting keeps the grain flow continuous around the head, which is where a bolt is most likely to fail.

    Head dimensions and under-head radius checked at set-up and per shift.

  2. Thread rolling machine producing bolt threads
    02

    Thread rolling

    Threads are rolled between hardened dies rather than cut. Rolled threads are stronger in fatigue than cut threads and hold pitch and flank angle far more consistently across a batch.

    Go / no-go ring gauges to ISO 965 tolerance class 6g.

  3. Baskets of bolts staged for heat treatment
    03

    Heat treatment

    Quench-and-temper brings carbon and alloy steel to the property class ordered — 8.8, 10.9 or 12.9 — with the furnace charge tracked so a finished lot can be traced back to it.

    Core hardness and tensile tested per lot to ISO 898-1.

  4. Zinc plated bolts in a treatment basket
    04

    Surface treatment

    Zinc, zinc-nickel, hot-dip galvanizing, black oxide, phosphate and Dacromet, selected against the service environment rather than against the price list.

    Coating thickness and neutral salt spray hours to ISO 9227.

Frequently Asked Questions

Do Aluminum Flat Sealing Washers actually stop bolts loosening?

Spring and serrated washers help maintain tension under light vibration, but for critical joints a prevailing-torque locking nut or adhesive is more reliable. Flat washers mainly spread load and protect the surface.

What material should Aluminum Flat Sealing Washers be for outdoor use?

For damp, coastal or chemical environments specify A4 (316) stainless or a suitably coated steel. For indoor or dry use, A2 (304) stainless or zinc-plated steel is normally adequate.

Are Aluminum Flat Sealing Washers made to a recognized standard?

Yes — they are manufactured to DIN 7603 Type A, so dimensions are interchangeable between suppliers when you quote the standard on your order.

What are Aluminum Flat Sealing Washers used for?

Crush sealing threaded fittings with a soft aluminum ring. They are supplied to DIN 7603 Type A.

Can I get a quote for Aluminum Flat Sealing Washers in the size and material I need?

Yes. Use the technical drawing and quote form on this page to set the size and options, then send the exact configuration to our team for pricing and lead time.