A4 Stainless Steel (ISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80) is specified for marine, coastal and chemical applications. When tension-control structural bolt assemblies (tc / twist-off) are specified in this grade, the dimensions remain per ASTM F3125/F3125M Grade F1852 and F2280; the material determines corrosion behavior (superior, including marine and chloride environments) and the service temperature range (approx. -200 °C to +400 °C, subject to the property class and the joint). Both are covered below with the size table.
Why Choose A4 Stainless Steel for Tension-Control Structural Bolt Assemblies (TC / Twist-Off)
Specified for marine, coastal and chemical applications. For tension-control structural bolt assemblies (tc / twist-off), this matters when superior, including marine and chloride environments is the primary requirement.
Mechanical & Physical Properties
| Grade designation | ISO 3506 group A4 (316 / 1.4401), commonly supplied A4-80 |
|---|---|
| Magnetic response | Largely non-magnetic |
| Service temperature | approx. -200 °C to +400 °C, subject to the property class and the joint |
| Corrosion characteristic | Superior, including marine and chloride environments |
Galvanic & Galling Considerations
Two important notes for stainless tension-control structural bolt assemblies (tc / twist-off): (1) stainless can gall on stainless threads under load — use a thread lubricant or anti-galling compound, especially for M6 and below; (2) when joined to aluminum or galvanized steel, stainless can drive galvanic corrosion of the less-noble metal in wet service — isolate with a coating or sleeve where appropriate.
Comparable Grades
For Tension-Control Structural Bolt Assemblies (TC / Twist-Off), the alternative stainless grade is A2 (304). A2 (304) suits general indoor and outdoor service; A4 (316) adds molybdenum for marine and chloride environments. Where higher strength matters more than corrosion, switch to plated alloy-steel class 8.8 or 10.9.
Using Stainless Fasteners in Aluminum
Stainless steel is more noble than aluminum, so in the presence of an electrolyte — rain, condensation, salt spray — the aluminum becomes the anode and corrodes at the joint. The effect is driven by the area ratio: a small stainless fastener in a large aluminum section is normally acceptable, while a large stainless fastener in thin aluminum is not. Where the joint is wet, isolate the two metals with a coated or nylon washer and a sealant, or specify an aluminum or coated fastener instead.
Sizes of Tension-Control Structural Bolt Assemblies (TC / Twist-Off) Available in A4 Stainless Steel
| Size | Thread series | Assembly | Minimum installation tension F1852 (lbf) | Minimum installation tension F2280 (lbf) | Finish | Reference standard |
|---|---|---|---|---|---|---|
| 1/2-13 | UNC | bolt + twist-off nut + washer | 12,550 | 15,650 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| 5/8-11 | UNC | bolt + twist-off nut + washer | 19,900 | 24,900 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| 3/4-10 | UNC | bolt + twist-off nut + washer | 29,450 | 36,800 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| 7/8-9 | UNC | bolt + twist-off nut + washer | 40,750 | 50,950 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| 1-8 | UNC | bolt + twist-off nut + washer | 53,450 | 66,800 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| 1-1/8-7 | UNC | bolt + twist-off nut + washer | 67,350 | 84,100 | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
| M16 | Metric option | bolt + twist-off nut + washer | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 | ||
| M20 | Metric option | bolt + twist-off nut + washer | Plain, heat-treated alloy steel | ASTM F3125/F3125M Grade F1852 and F2280 |
